Intelligent W/E Manufacturing Solution
Pain Point
- Many reworks due to machining parameters setting is based on operator experience and not standardized.
- Handwritten shop document is time-consuming, error-prone, and not timely.
- CAM design is based on multi-curve segments from 3D section data. These curve segments usually have gaps and takes time to process.
- Operators editing programs and parameters on machine is major source of quality issues and rework and also reduces machine effective utilization.
CIMFORCE Solution
WEDM Automatic Program
- Filter proper fixtures based on type / size / machining direction of workpiece.
- Generate setup drawing.
- Output shop document /POST processing automatically.
- 3D model geometry analysis to achieve automatic program design.
- Identify 2D curve colors to build machining features automatically.
Efficiency and Quality Improvement
- With off-line setup and automatic offset correction, machine utilization is improved.
- Tilts machining axis based on offset angle from off-line setup 3D.
- Machining accuracy can be controlled within 0.01mm (depending on characteristics of workpiece and machine ).
- Automatic analysis of x/y/z machining area to avoid collision.